Pipe Production: Incazelo

Pipe Ukukhiqiza kuyahluka kuncike impahla bumbela we yilokho ofuna ukukufinyelela imikhiqizo, ubukhulu, iphrofayli, indlela yokuxhuma nezinye izinto zobuchwepheshe. Cabangela izici ukukhululwa mikhiqizo kanye nezici zabo emfushane.

ngezigaba

imikhiqizo Steel zibekwa njengoba amapayipi ephelelwe yisikhathi ngoba amanzi supply ilungiselelo nezinye izinhlelo. Basengozini ukugqwala, Ngakho-ke, kudinga i-enamathela zokuzivikela. Njengoba ngokuvamile isetshenziswa zinc, esithinta ukwanda intengo yemikhiqizo.

Sakaza-yensimbi analogue amelana nokugqwala, kodwa hhayi njengoba isikhathi eside. Basuke izimpawu mass enkulu bese kubekwa zidinga okunamathiselwe ekhethekile evikelekile. Kusukela izakhiwo ezinjalo ifakwe amapayipi, Ukushisa kanye indle izinhlelo.

ipayipi Plastic sekuthandwa kakhulu. metal futhi inhlanganisela plastic ivumela ukufeza kakhulu izinkomba izinga. Yenza amanzi izici eziningana ezinjengolwazi akunzima. I yokuntula zihlanganisa abampofu ukushisa ukumelana umkhiqizo kanye nokwenzeka ukuvuza ezindaweni ukuxhumana.

amapayipi Plastic zihlanganisa izinhlobo eziningana imikhiqizo yepulasitiki. Lawa: ongaphakeme / okusezingeni eliphezulu ukuminyana polyethylene (HDPE, LDPE) kanye crosslinked polymer ukuguqulwa. Ziyakwazi isisindo ukukhanya, okuhlala, musa adle. Phakathi izici zinhlobo ezahlukene kanye izakhiwo, kodwa abe ukukhiqizwa ubuchwepheshe ezivamile.

amapayipi yethusi - kuba inketho eqolo. Indaba ine okusezingeni eliphezulu nemingcele lobuchwepheshe, amelana umswakama, lokushisa ukweqisa. Ngenxa ukubukeka mkhiqizo kungaba umhlobiso yangempela ingaphakathi.

Ukukhiqizwa tube okwenyanga

Siqala ekuhlaziyeni izici ukukhulula imikhiqizo okukhulunywa ngu ukusonteka abandayo. Isisetshenziswa womshini kuyinto umshini compact, ehlanganisa iqoqo ezinamasondo okuyothi ngalo ipayipi lidlula. Lezi amadivayisi zingafani amandla futhi komkhawulokudonsa. On the amayunithi enamandla kakhulu kungenzeka ukukhiqiza hhayi kuphela ipayipi ashiselwe, kodwa futhi nekhono.

Kumadivayisi ukukhishwa zokuguqulwa efanele wenza imikhiqizo kakhulu imithwalo yakhe. imiklamo ezinjalo ofanele umkhakha ifenisha, kanye ukukhululwa izakhi zokuhlobisa. I embuzweni Nokho bayindlala ezinkampanini ezahlukene, ayifanele ukufakwa lapho ebezidinga kukhuphuke nokwethenjelwa Inkomba.

umjikelezo Okugcwele zobuchwepheshe

ipayipi ukukhiqizwa ilindelwe buchwepheshe kusekelwe ukusetshenziswa ekhethekile uthayela imiqulu (strip). kusukela izitshalo steel kuziwa ngqo. I ukushuba we workpieces zingase zihluke, evumela ukwenza izakhiwo nokwethenjelwa kudingekile izinjongo ezihlukahlukene.

Kusukela esigabeni emapheshana lokuqala has a ububanzi mkhulu kunezinhliziyo liyadingeka, iyasikwa ibe izingcezu ubukhulu oyifunayo. Okwenziwe impahla emshinini wamnquma ekhethekile. Okuphuma kuyinto ububanzi tape 50 mm okuyinto basuke eziphothene ndawonye zibe isici esisodwa okuqhubekayo.

I preform okuholela is nilimaza phezu umgqomo, iqinisekisa inqubo ngaphandle kokuphazamiseka. Tape sidla esigayweni ukwakha ifakwe amathangi eziningi, lapho indalo wenziwa izingxenye engapheli isiyingi. Kulesi sigaba, mhlawumbe kusetshenziswa abandayo ngaphandle amalahle steel.

izinyathelo Basic yokukhiqiza ngamapayipi okwenyanga

I manipulations ngenhla ziholela ukwakheka umphetho preform evulekile. Leli payipi is badabula Welding iyunithi, lapho Welding wenziwa esebenzisa ephezulu imvamisa imisinga. Phakathi nalokho kubingelelana, emaphethelweni sihloko onomfutho ezinamasondo ne kwangaphakathi nezingxenye yangaphandle ncibilika extruded. I kwaphumela Burr umsiki isuswe ngokushesha.

Ngaphezu kwalokho, ukukhiqizwa amapayipi yilo ubuchwepheshe kuhilela lwaluyophola preform ngenxa yesenzo emulsion isixazululo ekhethekile. Yekuchumana iphrofayela kuhlanganisa izinyathelo ezilandelayo:

1. Icubungula ipayipi esigayweni, ukufeza esigabeni esifanayo esiphambanweni lonke ubude nesakhiwo.
2. tube Landelayo nge izikhundla ezine ezisebusweni omunye umqulu, ngemva kwalokho-ke uphendulela iphrofayli umkhiqizo osuphelile nge kwesigaba isikwele noma isiyingi esiphambanweni.
3. Ukuze umklamo okusaqanda umhlobiso ezengeziwe emqulwini yesibili ayidingekile.

Ngesikhathi esigabeni sokugcina izikhala iphrofayela bafa kusukela Ubukhulu inikezwe ngezinalidi iphrofayli kunesidingo.

ukulawula izinga

imikhiqizo Iphele ibhekane yokugcina inqubo control. Kukhona imingcele ezimbili eziyinhloko, okuyizinto kokuba ihlaziye:

1. Visual lokuhlolwa olwenziwe ngochwepheshe enikezela ikhono Ukubona amaphutha kubangelwa ukuwohloka kwamangqamuzana we ezinamasondo noma ukukhululwa yokwehluleka kwabo.
2. Hlola icala. It ikuvumela ukuba kutholakale izinkinga kungenzeka e umkhiqizo osuphelile, asibonakali iso.

Ukuze iwukudambisa ekucindezelekeni yangaphakathi ukuthi avele steel ngemva ukusonteka, amapayipi siphelile kuzo zonke izigaba ukukhiqizwa kumele ukufuthelana bese kuphole ngokwemvelo emoyeni.

Ukukhiqizwa amapayipi epulasitiki

Imikhiqizo ezenziwe le nto asetshenziswa emkhakheni wezimboni bese kuthi engxenyeni ezimele. Ngo womshini izinto plastic usebenzisa imishini ekhethekile - extruders. Basuke ihlukaniswe disc, isikulufa futhi onobuhle kuhlanganiswe. Ngokuvamile asetshenziswa ekukhiqizeni izinto amapayipi isikulufa uhlobo kumadivayisi we imiklamo ehlukahlukene. Lokhu extruder kuyinto base isikulufa ingxenye. Umgomo we operation umshini ingafaniswa ukusebenza grinder lokukhanda. Amayunithi kungenziwa ifakwe izakhi eyodwa noma ngaphezulu zokusebenza.

Disc analogs zihlukaniswe esalisekela noma multi-disk ukuguqulwa. Extruder usebenza yokuhamba izakhi eluhlaza ekhethekile ukunikeza adhesion. Inzuzo enkulu kulo mshini - kuyinto kuhlangana ezinhle polymer zithutha. I lokususa kunengcindezi kancane endaweni yokusebenza, okwenza kube akulula ukuthola imikhiqizo ukusebenza ephakeme ukuthembeka ukuma njalo weJiyomethri.

Ukuze kuhlanganiswe (izikelemu drive) extruders zihlanganisa onobuhle ifakwe kokubili ISIZINDA. Asetshenziswa ukucutshungulwa polymers nge kuyaqina ongaphakeme futhi viscosity.

imishini

Plastic umugqa ukukhiqizwa ipayipi inalokhu zici ezilandelayo:

• Extruder.
• hopper okuzenzakalela polyethylene zithutha.
• Nokomisa.
• Okuzenzakalelayo Isilawuli izigaba ukukhiqizwa.
• Spinnerets uhlobo esikhiphekayo.
• Idivayisi edonsa.
• Umshini ekulolongeni futhi Skena.
• Okuzenzakalelayo Ukupholisa uhlelo nge okugeza amanzi.
• Conveyer ibhande.
• Ukuphuca idivayisi umsiki.
• Yedivayisi ukustaka ngokuzenzekelayo umkhiqizo osuphelile.

ubuchwepheshe

HDPE amapayipi yokukhiqiza ubuchwepheshe kuhilela ukusetshenziswa extrusion (ukusunduza). Siqukethe e homogenizing kulawulwa ukuthambisa futhi plasticizing okuphakelayo kule extruder. Ngaphezu kwalokho, ukwakheka umkhiqizo osuphelile kuyenziwa usebenzisa spinneret, Ukupholisa ngomoya kanye okwalandela Samandla sokugcina.

Noma yimuphi isitshalo ukwenziwa amapayipi ka polymer okuphakelayo hopper ahlome extruder. Wenziwe luyimbudumbudu ukulayisha impahla. I polymer ke kufakwa uMbhalo ukusebenza, ifakwe Ukushisa izakhi. Aqinile sishukumiseleka kusuka endaweni ukulayisha a hot kwesigubhu linezingxenye, eyenziwa encibilika izinto zokusetshenziswa, homogenization of ukuncibilika kwezinguzunga ukugeleza enhlokweni obumba (die).

wokwenziwa kweengaba zokugcina

Inhloko ukusebenza ichaza ukuma umkhiqizo osuphelile futhi izinga layo izici. Tech sici ukuthi lapho usebenzisa die ncibilika kwadingeka ngesilinganiso esimisiwe lokushisa.

Kuye takhiwo amakhanda, izakhi Ukushisa wasebenzisa flat noma igobolondo. Ngokudlula die yangaphandle kanye mandrel obumba, tube kuthatha ifomu umkhiqizo osuphelile. Phakathi Samandla, into engena okugeza cleaner lapho kukhona yokugcina Owenza. Lokhu kufezwa ngokushintsha ingcindezi, okuyinto ngazo workpiece ngokumelene kudivayisi Samandla. Khona-ke imikhiqizo selehlile futhi fed elihambayo ifakwe izibopho womoya amathrekhi. Ngesikhathi esigabeni sokugcina ukukhiqizwa kwe-polypropylene amapayipi wenziwa esebenzisa indinganiso slicing bezihlahla noma sawblade.

umakhi siqu

Njengoba wanquma ukusungula umugqa oyimfihlo roduction amapayipi epulasitiki, okokuqala udinga ukuthi ucabange ukuthi kuyoba ezingeni izinga umkhiqizo. Uma inkampani umkhiqizo oqondiswe ifenisha kanye nezinkampani ezincane ukwakhiwa umshini ngempela efanelekayo compact, esinikela okukhipha for izesekeli, uthango ezicijile kanye nezinye izinhlaka kokunganaki.

Ukuhlela umugqa womshini polymer izinto edingekayo amadivayisi eziyinkimbinkimbi ethulwa ngenhla. Okulandelayo uhlu imishini ukwenziwa amapayipi sephrofayela ekubeni nozakwabo round:

• Ukufakwa ngoba eguqa iphrofayli.
• Line ukwenziwa amalunga amapayipi isiyingi.
• Okuzenzakalelayo Welding umshini.
• Idivayisi ukusika umkhiqizo osuphelile.

Izibuyekezo umthengi

Amalungu kuqashelwe amandla siyiqiniso amapayipi yesimanje uma zenziwa ngokukholwa okuhle ngumkhiqizi. Izinzuzo imikhiqizo steel profiled amakhasimende zihlanganisa namandla high, eyenzelwe izimo zokusebenza ezithile, kanye ukuthembeka ukuxhumana. Phakathi bokwenza - isisindo okusezingeni eliphezulu, bulukhuni yokusingatha kanye ezokuthutha, ukuchayeka ukugqwala.

kumakhophi Plastic sokujabulisa abasebenzisi isisindo ongaphakeme, ukushintsha-shintsha, ububanzi ebanzi isicelo, imvelo. Phakathi nemibi amashubhu ezinjalo - ezifweni ukuba ukusonteka wukushisa noma umthelela lokukhanda.